FROM FIELD TO HIGH VALUE PRODUCTS

The HempTrain™ Advanced Processing System is a complete, whole plant hemp processing solution! After extensive research, development, design, and engineering, Canadian Greenfield Technologies Corp. have produced the most state-of-the-art, decortication and separation technology available; capable of separating baled hemp straw, round or square, fresh/green or dry, into high-volume, high-value products!

What is the HempTrain™ Advanced Processing System?

Demonstration- How Does A HempTrain™ Operate?

*Certain types of feedstock with a higher content of bast fiber (>15% w/w) and longer bast fiber in length (>3ft), as well as certain bale configurations may significantly affect the throughput capacity. Feed rate and manner of loading may change significantly depending on feedstock. For more information, please contact us.

Conventional decorticators (hammer mills, scutchers, etc.) use technology that is, in some cases, over a century old. These mechanisms were designed for destruction of their feedstock, damaging the hemp and causing attrition to both bast and hurd fibers. This destructive action leads to a loss in fiber integrity, and bast fiber cannot therefore be used effectively in contemporary reinforcement applications. This action also reduces the size of all feedstock components, creating a mixture that cannot be then separated into its constituents efficiently or cost-effectively.

The HempTrain™ Advanced Hemp Processing System employs a unique and proprietary decortication mechanism, that can be used in both dry and fresh/green processing!

When processing fresh/green feedstock, HempTrain™ separates out a extraction-ready fraction, consisting primarily of the bud leaves, rich in nutrients, and excluding sugar leaves and anything larger. This yields a high-efficiency extraction-ready fraction from industrial hemp, which is not attainable by any other method. Read our whitepaper to learn more.

When processing dry feedstock, HempTrain™, produces long, intact structural bast fiber, clean, size-specified hurd, and a green microfiber (GMF) stream that is a concentrate of all leaf and flower material; rich bio-nutrients. Read our whitepaper to learn more.

Benefits & Features

  • Produces high-value products instead of commodity products from conventional decorticators

  • Customizable to suit the needs of your business model

  • Capable of processing hemp straw, fresh/green or dry, from square or round bales

  • Produces clean, size-specified hurd

  • Produces long, coarse, intact structural bast fiber

  • Produces nutrient-rich green microfiber (GMF) stream

  • Separates fresh/green hemp feedstock into an extraction-ready fraction

  • Low-dust environment

Introducing the HempTrain™ Optima Class!

HempTrain™ Optima Class

Following substantial market requests and implementing new CGT-developed technological efficiencies, the HempTrain™ Advanced Processing Plant is now offered as two main models with options. These HempTrain™ Optima Class models provide the necessary flexibility required by dedicated business plans.

Models: HT-PF | HT-UF 

*2021 prices only available for Canada and Continental US installations. Please contact us for a quote outside of these regions.

HT-UF (Universal Production Facility)

This model is for mass-processing of hemp straw-bales into three premium streams: bast fiber, hurd, and green microfiber (GMF)

USD$950,000*

  • HempTrain™ Bale Opener / Processor:
    • Patented, unique, universal (for round or square bales), non-destructive hemp bale
      processor for mass processing of DENSE hemp bales towards production of premium,
      long bast fiber;
  • Premium Fiber Decorticator:
    • Patented, high kinematics hemp plant separator for mass production of premium, long
      fiber for textile, construction and composites.
  • Hurd / Green Microfiber Separator-Refiner
    • Hurd / Green Microfiber Sub-Train
    • Hurd / Green Microfiber Stream Refiner
    • Hurd / Green Microfiber Stream Separator
  • Electrical / Electronic Control Unit 
  • Industrial Dust Control & Collection
  • 2 Year Warranty
  • Shipping, Installation, Commissioning, & Training

Throughput: ~2000 lbs/hr (approximately 10-12 million lbs /year), feedstock-dependent**

Area Required: <1500 sqft

Machine Height: ~16′ (5 m) (~19′ needed for installation)

Machine Weight: ~32,000 lbs

Bale Window Opening: 5’ x 6′ (1.6m x 1.8m). Some bale configurations may require operators involvement in bale loading.

Hurd Fiber Particle Length: From 1/8" (3mm) to 2" (50mm)

Power Requirements: 70 kVA, 480V, 3-Phase

**Certain types of feedstock with a higher content of bast fiber (>15% w/w) and longer bast fiber in length (>3ft), as well as certain bale configurations may significantly affect the throughput capacity. Feed rate and manner of loading may change significantly depending on feedstock.

Must be selected at the time of the HempTrain™ purchase

  • Fiber Cleaner (to be attached as extension to the bast fiber output)
    • USD$95,000*
  • Hurd Refiner-Sizer (available only for Model- UF)
    • USD$125,000*
    • Patented, world-wide unique processor for production of specified size / uniformity, clean hurd for multitude of applications ranging from pet care to food preservation to construction
  • Explosion Protection Controlled (EPC) Dust Control Unit
    • USD$125,000*
  • Additives Dispenser for Hurd Stream (available only for Model- UF)
    • USD$65,000*

HT-PF (Premium Fiber)

This model is for mass-processing of hemp straw-bales into premium bast fiber.

USD$690,000*

  • HempTrain™ Bale Opener / Processor:
    • Patented, unique, universal (for round or square bales), non-destructive hemp bale
      processor for mass processing of DENSE hemp bales towards production of premium,
      long bast fiber;
  • Premium Fiber Decorticator:
    • Patented, high kinematics hemp plant separator for mass production of premium, long
      fiber for textile, construction and composites.
  • Electrical / Electronic Control Unit 
  • Industrial Dust Control & Collection
  • 2 Year Warranty
  • Shipping, Installation, Commissioning, & Training

Throughput: ~2000 lbs/hr (approximately 10-12 million lbs /year), feedstock-dependent**

Area Required: <1200 sqft

Machine Height: ~16′ (5 m) (~19′ needed for installation)

Machine Weight: ~25,000 lbs

Bale Window Opening: 5’ x 6′ (1.6m x 1.8m). Some bale configurations may require operators involvement in bale loading.

Power Requirements: 60 kVA, 480V, 3-Phase

**Certain types of feedstock with a higher content of bast fiber (>15% w/w) and longer bast fiber in length (>3ft), as well as certain bale configurations may significantly affect the throughput capacity. Feed rate and manner of loading may change significantly depending on feedstock.

Upgrade from Model-PF to Model-UF (post-sale)

USD$320,000*

Includes:

  • Hurd / Green Microfiber Sub-Train
  • Hurd / Green Microfiber Stream Refiner
  • Hurd / Green Microfiber Stream Separator
  • Electric / Electronic Control System Upgrade

Must be selected at the time of the HempTrain™ purchase or when upgrading from HT-PF to HT-UF

  • Fiber Cleaner (to be attached as extension to the bast fiber output)
    • USD$95,000*
  • Hurd Refiner-Sizer (available only for Model- UF)
    • USD$125,000*
    • Patented, world-wide unique processor for production of specified size / uniformity, clean hurd for multitude of applications ranging from pet care to food preservation to construction
  • Explosion Protection Controlled (EPC) Dust Control Unit
    • USD$125,000*
  • Additives Dispenser for Hurd Stream (available only for Model- UF)
    • USD$65,000*

Additional Machinery

Can be ordered any time for both models

Hurd Products Compression Bagger

Model CGT-Hurd Bagger

USD$195,000*

Bagging machine capable of compressing hurd 2:1. Equipped with two bag sizes of choice, the fillable sizes can be chosen up to 30L of hurd in compressed state.

Fiber Products Compression Baler

Model CGT-Fiber Baler

USD$45,000*

Bast fiber baler will compress fiber into 14”x18”x36” bales, each 5.25 cu.ft bale produced is roughly 45lbs and expands to 9 cu.ft.

Hemp Bale Opener/Processor

Included with both Optima Class models, the Hemp Bale Opener/ Processor, is the only system in the world that has been engineered to open baled hemp straw, square or round, fresh/green or dry, on an industrial scale.

Unlike conventional bale openers, the Hemp Bale Opener/Processor is designed to withstand the unique structural properties of long, high-tensile strength hemp fiber without damaging the fiber integrity and avoiding wrapping and clumping. In addition, it has been engineered to minimize the loss and destruction of bio-nutrients.

Designed for compatibility with HempTrain™ Advanced Processing Systems, the Hemp Bale Opener/Processor can process hemp biomass, regardless if it is whole plants, tops, strippings, or straw.

Learn More>>

Contact us to book your demonstration tour of a HempTrain™ Advanced Processing Plant! See our facility tour!

Licensing For Manufacturing & Distribution

HempTrain™ Technology & Business Licenses are available, allowing the License Holder to manufacture and distribute HempTrain™ technology & equipment within territories.

The License is exclusive for life and irrevocable for the delineated Territory and will include the supply by CGT the first installation of the HempTrain™ HT-UF Model with optional additions 2A-D, full technology transfer (drawings, specifications, technical know-how), on-going technical support by CGT engineers in Canada, as well as full access to on-going technological upgrades by CGT. The License will entitle the Licensee to manufacture, distribute and/or operate HempTrain™ exclusively and unconditionally and without limitations within Territory.

The cost of a License in Canada & the continental US, for a Territory with a population up to 20,000,000 (20 million) is a one-time, up-front USD$3.75M (including the cost of the first turn-key HempTrain™ facility) . Each additional license for ANY territory world-wide will cost a one-time, up-front USD$1.75M (HempTrain™ facility not included), if the additional territory is still “open” and the additional license is purchased within 2 years of purchasing the first, main License. There will be no royalty or alike whatsoever and no deferred payments. Licenses for territories outside of Canada & the continental US will be priced on the basis of their merits. Learn More>>

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Contact Us

For more information
P: 1-877-974-3377 Opt. 1

Frequently Asked Questions

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